Description:
Four head ampoule filler and sealer is a machine with unique design and empowered to open the ampoules for filling and sealing. Machine built on principle of slant travel of ampoules while filling and sealing, to take care of vide variation of ampoule neck dimensions, thicknesses of available standard ampoules. The Filling unit built on Stainless Steel Square pipe frame and totally encompassed with Stainless Steel Coverings, in pleasing matt finish. The machine is highly demanded in various industries like in Pharmaceutical companies and chemicals manufacturing units. The device is also known as “Ampoule Filling and Closing Equipment” as well “Closed Neck Ampoule Filler and Sealer”.
SALIENT FEATURES
- Compact and heavy structure .
- Contact parts made from Stainless Steel 316.
- Ampoule transfer through cam mechanism system to avoid vibration.
- Non-contact parts made from Stainless Steel 304, Mild Steel, Brass etc.
- Dosing Syringes/pumps and Filling Needles made of Stainless Steel 316.
- All drives of the unit synchronized with Single motor.
- Pre & Post nitrogen flushing unit.
- Cassette magazine for ampoules drop out.
- Extra smooth ampoule revolving unit at the sealing station.
- Pre-Heating unit for thick glass ampoules.
- Easy regulation of oxygen, LPG and nitrogen gas with flow meters.
- No wastage of expensive liquids with “No Ampoule No Filling” feature.
- Easy regulation of speed with variable frequency drive.
- Vertical tray collection unit for duly filled and sealed ampoules.
- PLC with touch screen HMI (Optional).
- Servo Based Filling Systems (Optional).
- VFD drive for easy speed regulating (delta make).
- Blower for blowing the flame heat outside of sterile room. [optional]
- Stainless Steel weste tips collector at the bottom side of machine.
Technical Specifications:
| Ampoule Sizes | 1ml to 5ml Closed / D Type Glass Ampoules |
| Filling Capacity | From 0.5ml to 5ml in single dose |
| Filling Type | Piston Pumps Type Filling (Volumetric) |
| Contact Parts | Stainless Steel AISI 316L (For Filling Nozzle & Syringe / Pump) |
| Output / Minute | 60 to 90 Ampoules / Minute (Depend on ampoules sizes) |
| Ampoule Opening Nozzles | Four |
| Sealing Nozzle | Four For Pre Heating & Four for Sealing |
| Require Gases For Sealing | LPG & Oxygen (Mixture) |
| Require Gases For Opening | LPG & Oxygen (Mixture) |
| Nitrogen Purging | Available (Pre & Post) |
| Pre Heating | Available |
| Power Requirement | 1 H.P., 440 Volts, 3 Phase, 50 Hz (4 Wire Systems) OR 1 H.P., 220 Volts, 1 Phase, 50 Hz OR Customized |
| Over All Dimensions | 1250mm (L) X 800mm (W) X 1000mm (H) |
| Net Weight | 320 Kgs. |
| Gross Weight (With Wooden Case) | 490 Kgs. |